MANUFACTURING & QUALITY

Manufacturing strength. In every process.

Precision turning, gear manufacturing and module assembly, supported by dedicated inspection and validation.

Precision turning process
01 / PRECISION MANUFACTURINGJEOLINK

MANUFACTURING CAPABILITIES

Multiple processes. One coordinated approach.

Built on precision component manufacturing, JEOLINK connects turning and milling, CNC machining, gear production, powder metallurgy and assembly. Manufacturing routes are selected around function, material and fit.

01

Precision turning & milling

Star sliding-head lathes, Tsugami multifunction turning and milling machines, Mazak turret machines, twin-spindle equipment and automatic lathes support shafts, worms and complex turned parts.

02

CNC & gear manufacturing

Machining centers produce structural components, housings, flanges and brackets. Hobbing and broaching support precision transmission parts.

03

Powder metallurgy

Powder forming and mesh-belt sintering offer manufacturing routes for gears and complex parts, evaluated against material and application requirements.

04

Module assembly

Laser welding, servo pressing and coordinated assembly connect component fits, process control and module inspection.

INSPECTION & VALIDATION

Dedicated inspection throughout manufacturing.

Dimensional, gear, material, surface and reliability inspection supports precision parts and transmission modules. Inspection plans follow drawings, operating conditions and agreed acceptance criteria.

Dimensional inspection of transmission components
01

Dimensions & geometry

Hexagon CMM, vision measurement, air gauges and cylindricity measurement

02

Gears & transmission

Gear inspection center, Osaka gear rolling tester and backlash testing

03

Materials & surfaces

Spectral analysis, roughness, coating thickness and relevant environmental compliance checks

04

Mechanical & environmental

Tensile and universal material tests, salt spray and temperature/humidity testing

05

Module function

Operating current, noise, air-tightness and borescope inspection

06

Automated inspection

Optical sorting and vision inspection for relevant process checks

DEDICATED TEST FACILITIES

Dedicated facilities for validation.

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The Robotic Joint Laboratory, Noise Laboratory and Gearbox Test Center support product development, validation and improvement.

Product noise testing
NOISE LABORATORY

Noise Laboratory

Validate operating noise, with measurement methods and acceptance criteria defined for the product and application.

Gearbox transmission testing
GEARBOX TEST CENTER

Gearbox Test Center

Support the inspection and validation of precision planetary transmission, aligning product requirements with test conditions.

MANUFACTURING EXECUTION SYSTEM

Full-process MES control

JEOLINK uses full-process MES control to organize operation records and batch information across work orders, materials, production, quality, exception handling and delivery, supporting coordination and traceability.

MES / WORKFLOW DIMENSIONS

Connect work orders, operations and records.

FROM WORK ORDER TO DELIVERY
  1. Work order planning

    Organize work orders around product, process route and delivery requirements, connecting them with operation planning.

  2. Material linkage

    Link material and batch information with work orders and the relevant operation records.

  3. Production records

    Organize production progress and activity records by operation to support work order reviews.

  4. Quality records

    Link inspection items and results with the relevant batches and operations for quality review.

  5. Exception follow-up

    Organize information on exceptions, actions and reviews to support coordinated follow-up.

  6. Delivery traceability

    Connect batch, production and inspection records to support delivery inquiries and traceability.

LINKED RECORDS
  • Work order information
  • Material batches
  • Operation records
  • Inspection and action records

Organize information by batch and operation to support queries across production records.

Batch traceability

Use the batch as a reference to connect materials, work orders, operations and inspection records for production history queries.

Process coordination

Organize work order and exception information to support communication across production, process engineering and quality.

Quality documentation

Connect inspection requirements, process results and action records to provide a basis for product quality review.

QUALITY THROUGH THE PROCESS

Defined checks, from incoming parts to delivery.

01

Incoming inspection

Check materials, component specifications and required quality documents.

02

In-process inspection

Check the manufacturing process against drawings, tolerances and critical characteristics.

03

Final validation

Review assembly, function and performance against the product configuration.

04

Delivery coordination

Confirm revisions, inspection documents, packaging and delivery requirements.

Let’s discuss your next move.

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